BDS
Pilot Pins
BDS pilot pins centre the annular cutter on the marked point and eject the slug at the end of the cut. Seven sizes cover the 30/35, 55, 75 and 110 mm cutting-depth classes.
Products
- Merkezleme Pimi Uzun ZAK100 6,35X1036.35 × 103 mm — 55 mm cutting depthMABZAK100
- Merkezleme Pimi Uzun 120 Kbl 61-130 ZAK12055 mm length for Ø 61–100 mm cuttersMABZAK120
- Merkezleme Pimi ZAK22575 mm depth — Ø 18–60 mm cuttersMABZAK225
- Merkezleme Pimi ZAK24575 mm depth — Ø 61–120 mm cuttersMABZAK245
- Merkezleme Pimi ZAK 275110 mm depth — Ø 20–120 mm cuttersMABZAK275
- Merkezleme Pimi ZAK75 6,35X77Ø 12–60 mm cutters, 30/35 mm depthMABZAK75
- Merkezleme Pimi ZAK90 8X908 mm shank — Ø 61–150 mm cuttersMABZAK90
Specifications
| Application | Ø 12-60 mm; cutting depth 55 mm · Ø 61-100 mm; cutting depth 55 mm · Ø 18-60 mm; cutting depth 75 mm · Ø 61-120 mm; cutting depth 75 mm · Ø 20-120 mm; cutting depth 110 mm · Ø 12-60 mm; cutting depth 30/35 mm · Ø 61-150 mm; cutting depth 30 mm |
|---|
Advantages
Accurate Centring
The cutter seats on the marked point at the start of the cut, preventing off-centre starts and the dimensional error that follows.
Reliable Slug Ejection
Spring force clears the slug when the cut finishes, removing the downtime spent freeing a slug jammed inside the cutter.
Full Size Coverage
Seven codes span the complete Ø 12–150 mm diameter range and 30–110 mm cutting depths.
Clear Selection Rule
Once cutter diameter and cutting depth are known the right pin follows in one step, with no trial and error.
Products
Features
- Four cutting-depth classes: 30/35, 55, 75 and 110 mm
- Seven sizes covering annular cutters from Ø 12 mm to Ø 150 mm
- Stated shank sizes: ZAK75 6.35 × 77 mm, ZAK100 6.35 × 103 mm, ZAK90 8 × 90 mm
- Spring action ejects the slug from the cutter at the end of the cut
- Seats the cutter on the marked point, reducing off-centre starts
- A wear part — keep spares alongside cutter sets
- Dimensioned to match German-made BDS annular cutters
A pilot pin does two jobs. At the start of the cut it seats the annular cutter on the marked point; at the end it uses spring force to push the slug clear of the cutter. That is why the pin is chosen by cutter diameter and cutting depth — a pin of the wrong length either fails to eject the slug or jams inside the cutter. Two figures settle the choice across the BDS range. By cutting depth, ZAK75 serves 30/35 mm cutters, ZAK90 30 mm, ZAK100 and ZAK120 55 mm, ZAK225 and ZAK245 75 mm, and ZAK275 cutters up to 110 mm. By diameter the range splits between small-to-medium and large cutters: ZAK75 and ZAK100 cover Ø 12–60 mm, ZAK225 Ø 18–60 mm, ZAK275 Ø 20–120 mm, ZAK120 Ø 61–100 mm, ZAK245 Ø 61–120 mm and ZAK90 Ø 61–150 mm. Where the shank size is stated it can be read straight off the code: ZAK75 6.35 × 77 mm, ZAK100 6.35 × 103 mm, ZAK90 8 × 90 mm. Only one question needs answering at the order desk: which cutter diameter and which cutting depth. The pin is a wear part — as spring force drops, slug ejection becomes less reliable, so keeping spares alongside cutter sets protects uptime.
Compatible Machines
The machines this accessory is recommended for. Pick one to open its page.
- AirMAB 5000
- AutoMAB 350
- AutoMAB 450
- eRailMAB 450
- MAB 100 K
- MAB 1300
- MAB 1300 V
- MAB 155
- MAB 455
- MAB 455 SB
- MAB 465
- MAB 485
- MAB 485 SB
- MAB 525
- MAB 525 SB
- MAB 815
- MAB 825
- MAB 825 KTS
- MAB 825 V
- MAB 845
- MAB 845 V
- MABasic 200
- MABasic 35
- MABasic 40
- MABasic 400
- MABasic 450
- MABasic 50
- MABasic 850
- PipeMAB 200
- PipeMAB 525
- PipeMAB 825
- RailMAB 915
- RailMAB 965
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